Orders under 5,000 units? Eligible founder programs can begin at 500 units. Explore the Accelerator
FORMULATION CONNECTED TO MANUFACTURING

Custom Cosmetic Formulation Services for Beauty Brands

Turn a defined product brief into a custom formula, sample review process, packaging plan, and commercial manufacturing path for skincare, hair care, body care, and oral rinse liquids.

Cosmetic chemist and brand founder reviewing formulation samples at Shay Labs
cGMP facilityQuality focused U.S. manufacturing
ISO 22716:2007Cosmetic GMP certified
15+ yearsManufacturing experience

What do custom cosmetic formulation services include?

Custom cosmetic formulation services translate a commercial product brief into a formula that can be evaluated, tested, packaged, scaled, and manufactured. At Shay Labs, formulation is connected to production rather than treated as an isolated lab exercise. The team reviews the intended customer, product function, texture, fragrance or flavor, ingredient direction, claims boundaries, package, target quantity, channel, and economics before development begins. Eligible skincare, hair care, body care, personal care, and oral rinse projects can move from samples into commercial production through the same U.S. manufacturing relationship.

CAPABILITIES

Which categories can Shay Labs formulate?

The formulation brief changes by category. A shampoo needs a different performance framework than a face serum, body cream, or oral rinse.

1

Skincare formulation

Cleansers, moisturizers, lotions, creams, serums, oils, gels, masks, eye care, and related cosmetic formats.

2

Hair care formulation

Shampoos, conditioners, masks, leave in products, oils, serums, scalp products, styling creams, and gels.

3

Body care formulation

Body wash, shower gel, lotion, cream, oil, hand soap, massage, and targeted liquid or gel products.

4

Oral rinse formulation

Custom mouthwash and cosmetic oral rinse liquids defined by flavor, intensity, mouthfeel, ingredient direction, and bottle system.

5

Formula refinement

Review of an existing formula or sample when the brand needs adjustments before commercial production.

6

Formula transfer and scale up

Technical review for brands that own or control a formula and need it mapped into a new manufacturing process.

PROJECT FIT

Do you need formulation, transfer work, or direct production?

The most efficient scope starts by identifying what is already complete and what still needs to be resolved.

1

New formula

The customer and product goal are clear, but the formula and samples still need to be created.

2

Existing benchmark

You have a reference product and a defined difference, but no owned commercial formula yet.

3

Owned formula

You control the formula and need technical review, raw material mapping, scale up, packaging, or manufacturing.

4

Production ready project

The formula, specifications, package, components, approvals, and forecast are complete enough for direct manufacturing review.

THREE WAYS TO WORK WITH SHAY LABS

How formulation connects to the right commercial path

Pilot or Accelerator development

Eligible projects can begin at 500 units when the category, formula, package, components, testing, and production requirements fit. The path depends on how much commercialization guidance is needed.

  • Product brief and custom formula development
  • Sample evaluation and refinement
  • Packaging, economics, and first production planning

Accelerator   Pilot Program

Formula transfer and direct manufacturing

Production ready projects generally begin at 5,000 units. Shay Labs reviews ownership, formula, specifications, raw materials, testing, package, scale up, and production requirements.

  • Technical transfer and scale review
  • Commercial compounding and filling
  • Assembly, quality checks, and delivery coordination

Direct Manufacturing

FROM BRIEF TO BATCH

What happens during custom cosmetic formulation?

Timelines and requirements depend on the formula, package, testing, components, approvals, and production scope.

1

Create a product brief

Define the customer, product role, performance, sensory profile, ingredient direction, claims boundaries, packaging, and target economics.

2

Develop and review samples

Evaluate the formula against the brief, document feedback precisely, and refine only the variables that matter.

3

Confirm package and testing needs

Review fill size, closure, compatibility, label or decoration, component supply, and the testing appropriate to the project.

4

Prepare for commercial scale

Finalize specifications and approvals, confirm production scope, and plan the first batch around actual component readiness.

WHY SHAY LABS

Why use a formulation lab connected to manufacturing?

A lab sample is only useful if it can become a repeatable commercial product. Shay Labs combines formulation and manufacturing in a cGMP and ISO 22716:2007 certified facility, with more than 15 years of manufacturing experience informing scale, fill, package, and process decisions.

Manufacturing aware formulasDevelopment decisions account for commercial equipment and filling reality.
Category rangeSkincare, hair care, body care, personal care, and oral rinse liquids.
Clear ownership reviewFormula transfer begins with proof of ownership or transfer rights and complete documentation.
Commercial contextThe formula is evaluated alongside quantity, packaging, target price, and launch plan.
BE READY FOR A USEFUL REVIEW

What should be in a cosmetic formulation brief?

Customer and need

Who will buy it, what job it performs, and what makes it worth switching for.

Performance and sensory

Texture, viscosity, foam, absorption, fragrance or flavor, finish, and use experience.

Ingredient and claims direction

Required or excluded ingredients, benchmark references, claims boundaries, and brand standards.

Package and business targets

Container, fill size, closure, channel, quantity, target retail, cost expectations, and launch timing.

COMMON QUESTIONS

Custom Cosmetic Formulation Services Questions

Does Shay Labs offer cosmetic formulation services without manufacturing?

Shay Labs formulation programs are designed to lead toward commercial manufacturing. The right path depends on category, development needs, package, quantity, and production plan.

How long does custom formulation take?

Custom formulation commonly takes four to six weeks, although formula complexity, feedback cycles, ingredients, testing, and package decisions can change the schedule.

Which product categories can Shay Labs formulate?

Shay Labs supports eligible skincare, hair care, body care, personal care, and mouthwash or oral rinse liquid projects.

Can Shay Labs transfer a formula from another chemist or manufacturer?

Potentially. The brand must own or control the formula and provide specifications, ingredient details, testing, packaging, and prior production information for review.

Does Shay Labs have a ready made formula catalog?

No. Shay Labs focuses on custom formulation, formula transfer, and manufacturing rather than an off the shelf private label catalog.

Bring a clear product brief to the formulation discussion

Share the customer, product job, formula status, sensory direction, package, quantity, and commercial target. Shay Labs will identify the most efficient next step.

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Shay LabsCustom formulation and contract manufacturing in Woodstock, Illinois.