Orders under 5,000 units? Eligible founder programs can begin at 500 units. Explore the Accelerator
SKINCARE DEVELOPMENT AND MANUFACTURING

Custom Skincare Manufacturer and Formulation Lab

Develop and manufacture cleansers, moisturizers, serums, creams, lotions, oils, gels, and connected skincare products in a U.S. cGMP facility.

Skincare products arranged for formulation and manufacturing review
cGMP facilityQuality focused U.S. manufacturing
ISO 22716:2007Cosmetic GMP certified
15+ yearsManufacturing experience

What should a custom skincare manufacturer provide beyond production?

A strong custom skincare manufacturer should connect formulation, testing, packaging, scale up, production, and commercial readiness. Shay Labs supports eligible brands from product brief and custom formulation through compounding, filling, assembly, and delivery planning. We manufacture liquids, creams, oils, and gels while reviewing the intended customer, texture, ingredient direction, package, quantity, claims boundaries, and target economics together. Brands with production ready formulas can enter a direct manufacturing review. Founders who still need development can use a structured Pilot or Accelerator path rather than pretending an unfinished idea is ready for a factory quote.

CAPABILITIES

Which skincare products fit Shay Labs capabilities?

A skincare line should be built around customer need and product role. Format decisions influence stability, filling, component selection, cost, and the order in which products should launch.

1

Facial cleansers

Gel, cream, oil, and liquid cleansing directions with deliberate foam, rinse, after feel, and dispensing choices.

2

Serums and treatment liquids

Water based, oil based, and gel serum concepts reviewed for sensory feel, ingredient direction, application, and package fit.

3

Moisturizers and creams

Face moisturizers, richer creams, eye care, and targeted products built around texture, absorption, and barrier feel.

4

Lotions and body adjacent skincare

Daily lotions and personal care formats that connect skincare positioning with larger body care opportunities.

5

Facial and body oils

Single or blended oil systems designed for the intended skin feel, oxidation considerations, and dispensing package.

6

Retail ready line extensions

New products for established brands that already know their customer, channel, price architecture, and packaging system.

PROJECT FIT

Start with your readiness, not a generic manufacturer promise

The right manufacturer path is different for an early founder, an operating brand, and a company transferring a proven formula.

1

Idea with a defined customer

You know the product problem and buyer but still need formulation, samples, package decisions, and a launch plan.

2

Approved custom formula

The formula is developed and you need manufacturing review, scale up, component coordination, and production.

3

Existing commercial product

You need a transfer or replacement manufacturer and can provide formulas, specifications, test records, and prior production details.

4

Retail expansion

You have a channel opportunity and need to align product performance, packaging, margin, forecast, and retail readiness.

THREE WAYS TO WORK WITH SHAY LABS

How Shay Labs routes skincare projects

Custom development and commercialization

Eligible 500 unit projects are handled through the Pilot or Accelerator path. The fit depends on product type, formula complexity, package, components, testing, and production requirements.

  • Product brief and formula development
  • Sample review and package compatibility planning
  • Commercialization, economics, and first run preparation

Accelerator   Pilot Program

Production ready manufacturing

Direct manufacturing generally begins at 5,000 units and requires an owned or transferable formula, defined specifications, selected components, approvals, and a realistic production plan.

  • Formula transfer and technical review
  • Commercial batch compounding and filling
  • Assembly, quality review, and delivery coordination

Direct Manufacturing

FROM BRIEF TO BATCH

How a skincare product reaches a commercial batch

Timelines and requirements depend on the formula, package, testing, components, approvals, and production scope.

1

Define the job of the product

Identify the customer, use occasion, product role, texture, ingredient direction, claims boundaries, and price position.

2

Develop or review the formula

Create and evaluate samples or assess the owned formula, specifications, raw materials, testing, and scale up requirements.

3

Resolve packaging before production

Confirm compatibility, fill size, closure, label or decoration, component quantities, and supplier lead times.

4

Approve the manufacturing plan

Finalize scope and approvals, schedule the batch, manufacture and fill the product, complete checks, and prepare delivery.

WHY SHAY LABS

Skincare formulation connected to real manufacturing

Shay Labs operates a cGMP and ISO 22716:2007 certified facility in Woodstock, Illinois. The team brings more than 15 years of manufacturing experience and evaluates product development through the lens of repeatable production, packaging reality, and brand economics.

Integrated lab and productionDevelopment decisions are made with the commercial process in view.
U.S. facilityDomestic manufacturing and a clear point of accountability.
Format breadthLiquids, creams, oils, gels, hot fills, and cold fills.
Brand owner thinkingDecisions support a product people can buy, understand, and reorder.
BE READY FOR A USEFUL REVIEW

What should a skincare brand bring to the first discussion?

Customer and product

Who it is for, what it should do, how it should feel, and why it deserves to exist.

Formula status

Idea, benchmark, sample, owned formula, specifications, test data, and any prior commercial history.

Package system

Container, closure, fill size, decoration, component source, and compatibility questions.

Commercial constraints

Quantity, timing, channel, target retail price, cost expectations, and forecast confidence.

COMMON QUESTIONS

Custom Skincare Manufacturer and Formulation Lab Questions

Is Shay Labs a skincare formulation lab and manufacturer?

Yes. Shay Labs supports custom formulation and commercial manufacturing for eligible skincare projects in a U.S. cGMP and ISO 22716:2007 certified facility.

What skincare formats can Shay Labs manufacture?

Capabilities include cleansers, moisturizers, lotions, creams, serums, oils, gels, masks, eye care, and related liquid, cream, oil, and gel products.

What is the minimum order for skincare manufacturing?

Eligible Pilot or Accelerator projects may begin at 500 units depending on formula, package, components, testing, and production requirements. Direct manufacturing generally begins at 5,000 units.

Does Shay Labs sell ready made private label skincare formulas?

No. Shay Labs does not operate an off the shelf formula catalog. The focus is custom formulation, formula transfer, and contract manufacturing.

What affects a skincare manufacturing quote?

Formula complexity, fill size, packaging, component quantities, testing, decoration, assembly, labor, production volume, and project readiness all affect cost and timing.

Turn your skincare concept into a manufacturing plan

Bring the customer need, formula status, package direction, target quantity, and launch timeline. Shay Labs will help route the project correctly.

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Shay LabsCustom formulation and contract manufacturing in Woodstock, Illinois.